Wednesday, February 26, 2020

Fundamentals of Concrete


What is Concrete and How can we Control quality of Concrete, Why is concrete an excellent building material
·       What is concrete
Concrete is derived from the Latin word “concretus” meaning grown together or compounded.

Concrete is basically a mixture of  two components: aggregates and  paste. The paste, comprised of portland cement and water, binds the aggregates (usually sand and gravel or crushed stone) into a rock like mass as the paste hardens because of the chemical reaction of the cement and water Supplementary cementitious materials and chemical admixtures may also be included in the paste.

Aggregates are generally divided into two groups: fine and coarse. Fine aggregates consist of natural or manufactured sand with particle sizes ranging up to 9.5 mm (38 in.); coarse aggregates are particles retained on the 1.18 mm (No. 16) sieve and ranging up to 150 mm (6 in.) in size. The maximum size of coarse aggregate is typically 19 mm or 25 mm (34 in. or 1 in.). An intermediate-sized aggregate, around 9.5 mm (38 in.), is sometimes added to improve the overall aggregate gradation.

The paste is composed of cementitious materials, water, and entrapped air or purposely entrained air. The paste constitutes about 25% to 40% of the total volume of concrete. Fig. 1-2 shows that the absolute volume of cement is usually between 7% and 15% and the water between 14% and 21%. Air content in air-entrained concrete ranges from about 4% to 8% of the volume. Since aggregates make up about 60% to 75% of the total volume of concrete, their selection is important. Aggregates should consist of particles with adequate strength and resistance to exposure conditions and should not contain materials that will cause deterioration of the concrete. A continuous gradation of aggregate particle sizes is desirable for efficient use of the paste. Throughout this text, it will be assumed that suitable aggregates are being used, except where otherwise noted.

·       Concrete Quality
The quality of the concrete depends upon the quality of the paste and aggregate, and the bond between the two. In properly made concrete, each and every particle of aggregate is completely coated with paste and all of the spaces between aggregate particles are completely filled with paste, For any particular set of materials and conditions of curing, the quality of hardened concrete is strongly influenced by the amount of water used in relation to the amount of cement Unnecessarily high water contents dilute the cement paste (the glue of concrete).

Following are some advantages of reducing water content:
• Increased compressive and flexural strength
• Lower permeability, thus lower absorption and increased water tightness
• Increased resistance to weathering
• Better bond between concrete and reinforcement
• Reduced drying shrinkage and cracking
• Less volume change from wetting and drying

The less water used, the better the quality of the concrete—provided the mixture can be consolidated properly. Smaller amounts of mixing water result in stiffer mixtures; but with vibration, stiffer mixtures can be easily placed. Thus, consolidation by vibration permits improvement in the quality of concrete.

The freshly mixed (plastic) and hardened properties of concrete may be changed by adding chemical admixtures
to the concrete, usually in liquid form, during batching. Chemical admixtures are commonly used to
1.      adjust setting time or hardening,
2.      reduce water demand,
3.      increase workability,
4.      intentionally entrain air,
5.      adjust other fresh or hardened concrete properties.

·       Why is Concrete an excellent building material
After completion of proper proportioning, batching, mixing, placing, consolidating, finishing, and curing, concrete hardens into a strong, noncombustible, durable, abrasion-resistant, and watertight building material that requires little or no maintenance.

 Furthermore, concrete is an excellent building material because it can be formed  into awide variety of shapes, colors, and textures for use in an unlimited number of applications


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